Carved Foam Letters Perfected By Us 

Our carved foam letters open a whole new realm of design opportunities. Following extensive product development and testing we are now able to offer you a whole new way to make dimensional signage. Unlike the problems caused by MDF and other wood based materials our carved foam letters are rot resistant, waterproof and give you all the qualities you are looking for with the thickness you need for the results you need.

What Are They Made Of?

Our carved foam letters are made from a special man made foam material. Our material is totally weatherproof, completely waterproof and has fire retardant properties. You can easily expect our sign foam material to last many years without any problems.

How Do We Make Carved Foam Letters?

Foam can be cut in two dimensions to give a flat letter or logo with extra thickness. To really show the benefits of this material we use our 3D capability to carve letters which are rounded or triangulated in shape- this can be applied to most typefaces. This principal can be applied to sign blanks and panels- we can create complex designs with raised elements and machined recesses.

• Applying A Decorative Finish

Carving foam is a Cream color in it's natural state. Unlike polystyrene our foam product can be painted with virtually any paint- including car paints. A few coats are required but it is perfectly possible to get a smooth, flawless finish.

Carve foam can be filled with a light decorators filler and we can bond standard fixings onto the material.

• Finally An Exciting Product

For sign makers a thick panel material which can be used externally is very welcome. Although MDF can be used at thickness outside it does require extensive preparation and carries a lot of density and hence weight.

With carve foam you start with a base material that does not rot and is totally impervious to water. From then on it's just a question of applying a decorative finish. As primers and sealers are not needed you have a much shorter route to the finished product.

If you don't have facilities to carry out final finishing we can offer a professional spray service.

 

 

 

 

 

 

 

 

 

 

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